The Lindner Micromat 2500, Industrial Shredding Performance That Delivers

When your shredding equipment is struggling to deliver the throughput, reliability or support your business needs, choosing the right industrial shredder can make a significant difference.

That was the challenge faced by Equestrian Surfaces Ltd, a specialist manufacturer of synthetic riding surfaces based in Burnley, Lancashire.

After experiencing performance and reliability issues with their previous shredder, the company needed a more powerful, reliable and efficient solution. Following extensive discussions, testing and consultation with Mach Tech Services, the solution was a Lindner Micromat 2500.

The result was a significant step forward in their shredding operation.

The challenge: improving shredder performance

Equestrian Surfaces had previously been using a shredder from another Austrian manufacturer. While the machine had been expected to deliver a throughput of around 3.2 tonnes per hour, actual production was considerably lower.

The company reported average throughput of around 800kg per hour, with approximately 1.3 tonnes per hour being achieved under particularly favourable conditions.

For a business manufacturing synthetic equestrian surfaces, this created a significant production challenge.

The company needed a shredder capable of consistently processing material down to approximately 30mm while delivering a higher and more reliable throughput.

They also wanted more than just a machine.

They needed a reliable shredding partner that could provide installation, technical expertise, ongoing support and aftersales service.

Why Equestrian Surfaces chose the Lindner Micromat 2500

Mach Tech worked closely with Equestrian Surfaces to understand the application and identify the most appropriate shredding solution.

Rather than simply recommending a machine, trials were carried out to compare performance and demonstrate what could realistically be achieved.

The results helped demonstrate the capabilities of the Lindner Micromat 2500.

Lindner’s Micromat range is designed as a versatile single-shaft shredding solution for demanding recycling applications, including plastics, paper, wood, films, textiles and other challenging materials. The current Micromat range includes the 1500, 2000 and 2500 models, alongside Micromat HP variants.

For Equestrian Surfaces, the Micromat 2500 provided the capacity and flexibility required for their manufacturing process.

A powerful single-shaft shredder

The Lindner Micromat is designed to provide controlled, efficient size reduction while maintaining a high level of operational reliability.

Its single-shaft design, powerful drive system and configurable cutting technology make it suitable for a broad range of materials and applications.

The machine can be configured around the specific requirements of the application, including rotor, knife and screen configurations.

This flexibility is particularly important when processing materials where a consistent output size is critical.

For plastics recycling applications, Lindner positions the Micromat as a key part of the recycling process, with shredding helping to prepare material for downstream sorting and processing.

Consistent particle size

For Equestrian Surfaces, achieving the required material size was a crucial part of the process.

The company processes material to produce a consistent fraction that can then be incorporated into synthetic riding surfaces.

The Micromat’s cutting and screening system allows the output size to be controlled according to the requirements of the application.

The machine’s cutting system can also be configured to suit different materials and applications, helping operators achieve the desired balance between throughput, particle size and energy consumption.

Designed with maintenance in mind

Downtime can quickly become one of the biggest costs associated with industrial shredding.

A machine that is difficult to access or maintain can result in longer stoppages and increased labour requirements.

The Micromat has been developed with accessibility and serviceability in mind. Easy access to the rotor and cutting components helps simplify maintenance and enables operators to carry out essential checks efficiently.

Lindner’s latest Micromat Series IV continues this focus on serviceability, introducing features including external cutting-gap adjustment, counter-knife cooling and patented automatic belt tensioning.

While the Equestrian Surfaces installation featured an earlier generation of the Micromat, the underlying philosophy remains relevant: maximise uptime while making maintenance as straightforward as possible.

Installation with minimal disruption

Buying an industrial shredder is only part of the process.

Installation needs to be carefully planned to minimise disruption to production.

Mach Tech’s engineers worked around Equestrian Surfaces’ existing operations during the installation of the Micromat 2500.

The installation was completed within the planned timeframe, with Mach Tech coordinating the lifting equipment and installation requirements.

This allowed Equestrian Surfaces to continue operating other areas of the site while the new shredder was installed and commissioned.

Once installation was complete, the machine was quickly brought into production.

More than just a machine

One of the biggest lessons from the Equestrian Surfaces project is that choosing an industrial shredder isn’t simply about comparing machine specifications.

The right solution needs to consider:

• The material being processed
• Required throughput
• Desired output size
• Operating hours
• Maintenance requirements
• Energy consumption
• Wear part requirements
• Installation requirements
• Operator experience
• Long-term technical support

This is where Mach Tech’s approach makes a difference.

Since 2004, Mach Tech has provided complete shredding solutions, from initial consultation and machine selection through to installation, maintenance, repairs and ongoing engineering support.

Why choose a Lindner Micromat 2500?

The Lindner Micromat 2500 is particularly well suited to applications where businesses need a combination of high-performance shredding, versatility and controlled particle sizing.

Depending on the configuration, the Micromat can process a wide range of materials including plastics, paper, cardboard, films, textiles, carpet, wood and other industrial waste streams.

Lindner continues to develop the Micromat platform, with the latest fourth-generation machines combining increased energy efficiency with greater material flexibility. The current Micromat Series IV uses a new drive concept with an efficiency rating of up to 97% and an adaptable rotor system that can accommodate different knife configurations.

A proven solution for demanding applications

The Equestrian Surfaces installation demonstrates the importance of matching the right shredder to the application.

After experiencing disappointing throughput and support from their previous equipment supplier, Equestrian Surfaces wanted confidence that their next investment would deliver.

The Lindner Micromat 2500 provided the performance they were looking for, while Mach Tech provided the application knowledge, installation expertise and ongoing support needed to get the machine into operation.

As Production Manager David Jolliffe explained, the Micromat was an extremely powerful machine that met the company’s requirements, while he also praised Mach Tech for its professionalism, understanding and technical knowledge.

Frequently Asked Questions

What is a Lindner Micromat 2500?

The Lindner Micromat 2500 is a large single-shaft industrial shredder designed for demanding size-reduction applications. It can be configured to process a wide variety of materials, including plastics, paper, wood, films and other industrial waste streams.

What materials can a Micromat 2500 shred?

The Micromat is a versatile industrial shredder capable of processing materials including plastics, films, paper, cardboard, wood, textiles and other challenging waste streams. The appropriate configuration depends on the material, required throughput and target particle size.

What size output can a Lindner Micromat produce?

Output particle size depends on the machine configuration, including the cutting system and screen. The machine can therefore be configured around the required output specification rather than using a one-size-fits-all setup.

Is the Lindner Micromat suitable for plastics recycling?

Yes. The Micromat is widely used in plastics recycling applications and can form part of a wider plastics recycling process. Lindner highlights its use for post-consumer and post-commercial plastics processing, where consistent shredding is an important first step before downstream sorting and washing.

Is the Micromat 2500 suitable for continuous operation?

The Micromat has been developed for demanding industrial applications and can be configured for the operational requirements of individual sites. Actual operating performance and throughput will depend on factors including material type, contamination, moisture, feed preparation, screen size and machine configuration.

How easy is a Micromat to maintain?

The Micromat has been designed with maintenance accessibility in mind. Access to key components such as the rotor and cutting system helps simplify servicing and reduce unnecessary downtime. The latest Micromat Series IV also includes features designed to make servicing and adjustment quicker and easier.

How much does a Lindner Micromat 2500 cost?

The price of a Micromat 2500 depends on the required specification, configuration, ancillary equipment and application. For an accurate price, Mach Tech can assess your material, throughput requirements and site requirements before recommending the appropriate solution.

Who supplies Lindner shredders in the UK?

Mach Tech Services is the sole UK and Ireland distributor for Lindner Recyclingtech shredders, providing machine sales, installation, servicing, repairs and engineering support.

Looking for a Lindner Micromat 2500?

If you’re struggling with throughput, excessive downtime or inconsistent output from your current shredder, the right machine could make a significant difference to your operation.

Mach Tech can assess your application, material and production requirements and recommend the most suitable Lindner shredding solution.