Lindner Micromat 2500: High-Performance Industrial Shredding

The First Lindner Micromat 2500 of Its Size to Be Brought Into the UK

When an industrial shredder isn’t delivering the throughput you need, the impact can quickly extend beyond the machine itself.

Lower production, increased maintenance, unexpected downtime and additional labour can all affect the efficiency and profitability of a recycling or manufacturing operation.

That was the challenge faced by Equestrian Surfaces Ltd, a specialist manufacturer of synthetic equestrian riding surfaces based in Burnley, Lancashire.

Looking for a replacement industrial shredder capable of delivering greater throughput and reliability, the company worked with Mach Tech Services to identify the right solution.

The result was a Lindner Micromat 2500, at the time, the first Micromat of this size to be brought into the UK.

The Challenge: Improving Shredder Throughput

Equestrian Surfaces processes material into a controlled fraction of approximately 30mm, which is then used in the manufacture of synthetic riding surfaces.

Their previous shredder had struggled to deliver the required throughput.

Although the previous machine had been expected to achieve approximately 3.2 tonnes per hour, actual production was significantly lower. Under favourable conditions, the machine achieved around 1.3 tonnes per hour, while average throughput was approximately 800kg per hour.

This created an obvious production challenge.

The company needed a replacement shredder that could:

• Increase throughput
• Consistently produce the required material size
• Improve reliability
• Reduce maintenance requirements
• Minimise downtime
• Provide greater long-term production capacity

However, having previously experienced disappointing results from a shredder supplier, Equestrian Surfaces were understandably cautious about claims regarding machine performance.

Finding the Right Industrial Shredder

Rather than simply recommending a machine, Mach Tech took the time to understand the application and carried out extensive trials.

Different shredding solutions were assessed and compared to determine which machine could realistically meet the company’s requirements.

The trials demonstrated the potential of the Lindner Micromat 2500, giving Equestrian Surfaces greater confidence in the proposed solution.

The Micromat was selected because it offered the combination of throughput, flexibility and controlled particle sizing required for the application.

What Is the Lindner Micromat 2500?

The Lindner Micromat 2500 is a high-performance single-shaft industrial shredder designed for demanding size-reduction applications.

The Micromat is part of Lindner’s Universal shredding range and is designed to provide flexibility across a broad range of materials and applications.

Depending on its configuration, the Micromat can be used for materials including:

• Plastics
• Film
• Paper and cardboard
• Wood
• Textiles
• Carpet
• Industrial waste
• Confidential documents

The machine can be configured around the application, allowing factors such as rotor configuration, cutting technology and screen size to be matched to the required throughput and output fraction.

Lindner’s current Micromat Series IV continues this approach, combining an energy-efficient drive concept with an adaptable rotor system designed to provide greater material flexibility.

Around 2 Tonnes Per Hour

For Equestrian Surfaces, performance was the critical factor.

Following installation and commissioning, the Lindner Micromat 2500 was producing approximately 2 tonnes per hour for the application.

This represented a substantial improvement compared with the approximately 800kg per hour average achieved with the previous machine.

The increased throughput meant the company could produce the required material more efficiently while also creating additional capacity within its operation.

Reduced Maintenance Requirements

Throughput was not the only improvement.

The previous shredder required frequent checks and maintenance, including regular blade inspections because of blades coming loose.

The Lindner Micromat introduced a more straightforward maintenance regime.

The machine monitors key maintenance requirements and alerts operators when attention is required, helping maintenance staff manage servicing more effectively.

For Equestrian Surfaces, this meant less time spent carrying out routine maintenance and more time available for production.

More Production From Fewer Shifts

The improved performance of the Micromat 2500 also allowed Equestrian Surfaces to change how the machine was operated.

Previously, the company had been running its shredder around the clock across multiple shifts and losing production time each week for maintenance.

With the Lindner Micromat 2500, the company was able to achieve similar production levels using fewer operating hours.

This created additional capacity that could be used as the business grew.

For a manufacturing or recycling operation, this is an important consideration when evaluating the true value of an industrial shredder.

The right machine isn’t simply one that can shred material.

It should help improve the overall efficiency and capacity of the operation.

Designed Around the Application

One of the key advantages of working with an experienced shredder supplier is the ability to configure the machine around the material being processed.

There is no universal shredder configuration that works perfectly for every application.

Factors such as:

• Material type
• Material density
• Feed size
• Contamination
• Required throughput
• Target particle size
• Operating hours
• Maintenance requirements

all need to be considered when selecting and configuring an industrial shredder.

For Equestrian Surfaces, the requirement was to process material to approximately 30mm while achieving significantly higher throughput than their previous machine.

The Micromat 2500 was configured around those requirements.

Installation Without Unnecessary Disruption

Installing a new industrial shredder can be a major undertaking, particularly on a busy production site.

Equestrian Surfaces had planned to close down part of its yard for a week to accommodate the installation.

However, Mach Tech’s installation team was able to work around the existing operation, minimising disruption.

Mach Tech also coordinated the necessary lifting equipment, including cranes and lifting trucks, so the customer did not have to manage the logistics themselves.

The installation was completed within the planned timeframe and the new shredder was ready to begin production on the following Monday.

Why Choose Mach Tech for Lindner Shredders?

Buying an industrial shredder is only part of the process.

The quality of the advice, installation, commissioning, servicing and ongoing technical support can have just as much impact on long-term performance.

Mach Tech Services has been supporting customers with industrial shredding equipment since 2004 and is the sole distributor of Lindner Recyclingtech shredders in the UK and Ireland.

Our support includes:

• Shredder selection and application advice
• Material trials
• Machine installation
• Commissioning
• Preventative maintenance
• Shredder repairs
• Genuine spare and wear parts
• Precision engineering
• Welding and fabrication
• Hardfacing
• Machine rebuilds
• Ongoing technical support

With more than £1 million of spare and wear parts held in stock, we can also help customers reduce downtime when replacement components are required.

A Shredder That Delivered

The Lindner Micromat 2500 installation at Equestrian Surfaces demonstrates why selecting the right machine for the application is so important.

The customer wasn’t simply looking for a bigger shredder.

They needed a machine that could deliver:

More throughput.
More reliability.
Less maintenance.
Greater production capacity.

The Micromat 2500 delivered the performance required, producing approximately 2 tonnes per hour for the application and helping Equestrian Surfaces streamline its production process.

As Production Manager David Jolliffe explained, the machine met the company’s requirements and Mach Tech provided the support and technical understanding they were looking for.

Frequently Asked Questions

What is a Lindner Micromat 2500?

The Lindner Micromat 2500 is a single-shaft industrial shredder designed for demanding size-reduction applications. It can be configured for a range of materials, including plastics, film, paper, cardboard, wood, textiles and other industrial waste streams.

What materials can the Micromat 2500 process?

Depending on its configuration, the Micromat can process a wide range of materials including plastics, films, paper, cardboard, wood, carpet, textiles and industrial waste.

Is the Lindner Micromat 2500 suitable for plastics recycling?

Yes. The Micromat is designed for a variety of plastics recycling applications. Its configurable cutting system and screen arrangement allow the machine to be matched to different plastic materials, throughput requirements and target output sizes.

What throughput can a Micromat 2500 achieve?

Throughput depends on the material being processed, its characteristics, feed size, moisture content, contamination, machine configuration and required output fraction. The Equestrian Surfaces application achieved approximately 2 tonnes per hour.

What output size can a Micromat 2500 produce?

The output size is influenced by the screen configuration and cutting system. The machine can be configured to produce the required fraction for the specific application.

Is the Micromat 2500 a single-shaft shredder?

Yes. The Micromat is a single-shaft industrial shredder. Its design allows material to be processed through a controlled cutting and screening system.

How easy is a Lindner Micromat to maintain?

The Micromat has been designed with accessibility and maintenance in mind. Its cutting components and rotor are accessible for servicing, while machine monitoring and maintenance alerts can help operators manage routine maintenance.

Can Mach Tech arrange installation of a Lindner Micromat?

Yes. Mach Tech provides installation and commissioning services alongside machine supply. The team can also coordinate lifting equipment and other installation requirements.

How much does a Lindner Micromat 2500 cost?

The cost depends on the machine specification, configuration, ancillary equipment and application requirements. Mach Tech can assess your requirements and provide a specification and quotation based on your operation.

Who supplies Lindner shredders in the UK?

Mach Tech Services is the sole distributor of Lindner Recyclingtech shredders in the UK and Ireland, providing machine supply, installation, servicing, repairs and technical support.

Looking for a High-Performance Industrial Shredder?

If your current shredder isn’t delivering the throughput, reliability or output quality your operation requires, it may be time to look at an alternative.

The Lindner Micromat 2500 provides a versatile solution for demanding industrial shredding applications, with configurations available for different materials and output requirements.

Mach Tech can assess your application, discuss your production requirements and help identify the most suitable shredding solution.

Speak to our team today on 01706 838 246 or email sales@machtechservices.com.