Lindner Urraco 75DK: Proven Mobile Shredding Performance

When recycling equipment has been operating for years and continues to deliver the performance expected from day one, that’s a powerful endorsement of the machine.

The Lindner Urraco 75DK working for Berrymans is a perfect example.

Purchased in 2016, the mobile shredder has processed more than 100,000 tonnes of material and continues to deliver approximately 180 tonnes per hour when shredding plates of glass and PVB.

Recently, the machine returned to Mach Tech Services’ headquarters for a major maintenance intervention, including a shaft change and reworking of its side cones.

The work was completed promptly and the Urraco 75DK was returned to Berrymans ready to get back to work.

This is exactly what reliable mobile shredding equipment should deliver:

High throughput. Long service life. Reliable performance. Expert support.

What Is the Lindner Urraco 75DK?

The Lindner Urraco 75DK is a compact, powerful mobile industrial shredder featuring a heavy-duty tracked chassis.

It is designed to provide high-performance shredding while retaining the flexibility required for on-site waste processing.

The Urraco 75 is available in different chassis configurations depending on the customer’s mobility requirements, while the 75DK uses a tracked chassis to provide enhanced manoeuvrability around the operating site.

Its compact design makes it particularly suitable for recycling businesses that need powerful shredding without being tied to a fixed processing location.

Shredding Glass and PVB for Berrymans

The Berrymans application demonstrates the versatility and durability of the Urraco platform.

The Urraco 75DK processes plates of glass and PVB, achieving an approximate throughput of 180 tonnes per hour according to Mach Tech’s case study.

PVB, or polyvinyl butyral, is commonly associated with laminated glass.

When laminated glass reaches the end of its useful life, the glass and interlayer materials need to be processed so they can be separated and recovered.

This makes reliable size reduction an important part of the recycling process.

More Than 100,000 Tonnes Processed

One of the standout figures from this installation is the total amount of material processed.

Since purchasing the machine in 2016, Berrymans’ Urraco 75DK has shredded in excess of 100,000 tonnes.

That’s a significant amount of material for any industrial shredder.

It also demonstrates the importance of proper maintenance.

A high-performance shredder isn’t simply an investment in machinery.

It’s an investment in:

• Production capacity
• Reliability
• Long-term operating performance
• Maintenance support
• Machine availability
• Processing efficiency

With the right servicing programme, a mobile shredder can continue to deliver reliable performance long after its initial installation.

Approximately 180 Tonnes Per Hour

For high-volume recycling operations, throughput is critical.

The Berrymans Urraco 75DK processes approximately:

180 tonnes per hour

This level of throughput allows significant volumes of glass and PVB to be processed efficiently.

However, actual shredder throughput can vary depending on factors including:

• Material composition
• Feed size
• Material density
• Moisture
• Contamination
• Shaft configuration
• Output requirements
• Operating conditions

This is why machine selection should always be based on the specific application, rather than simply comparing headline throughput figures.

Keeping the Urraco 75DK Performing at Its Best

The Berrymans machine recently returned to Mach Tech’s headquarters for specialist engineering work.

The Urraco’s shaft was replaced and its side cones were reworked before the machine was promptly returned to the customer.

This type of engineering intervention is an important part of maintaining heavy-duty shredding equipment.

Cutting components, shafts and other wear components can experience significant loads during continuous operation.

Regular inspection and planned maintenance help identify wear before it develops into more serious problems.

Planned Maintenance for Mobile Shredders

Berrymans operates the Urraco 75DK under a structured maintenance contract.

According to Mach Tech’s original case study:

• The Urraco is changed every 250 operating hours
• Mach Tech carries out servicing every 500 operating hours

A planned maintenance programme helps keep critical components under observation and provides opportunities to identify issues before they result in unexpected downtime.

For high-throughput recycling operations, this can be particularly valuable.

Every hour a machine is unavailable can potentially mean:

Lost production + idle labour + delayed material processing + missed targets

Preventative maintenance is therefore not simply about looking after machinery.

It’s about protecting production.

Why Mobile Shredding?

One of the biggest advantages of the Urraco range is flexibility.

Unlike fixed shredding systems, a mobile shredder can be moved around a site or transported between different processing locations, depending on the machine configuration.

This can be particularly useful for:

• Waste contractors
• Recycling companies
• Aggregates businesses
• Construction and demolition operations
• Waste wood processors
• Scrap processors
• Mobile recycling contractors

The Urraco 75 can be configured either with a wheel axle and tow bar for hook-lift transport or with a tracked chassis for greater mobility on site.

A Powerful Twin-Shaft Cutting System

At the heart of the Urraco 75 is a slow-speed twin-shaft cutting system.

The two synchronised shafts provide an aggressive intake, helping draw material into the cutting chamber.

Lindner offers different shaft configurations so the machine can be adapted to different materials and applications.

The cutting system is built around robust components including:

• Cutters
• Rippers
• Scrapers
• Breaker bars

These components are designed to withstand demanding recycling applications.

Built for Difficult Materials

The Urraco 75 isn’t limited to one type of waste.

Depending on configuration, Lindner lists applications including:

• Waste wood
• Commercial waste
• Municipal waste
• Green waste
• Light scrap
• Construction waste
• Bulky waste
• Aluminium
• Car bodies
• Other difficult waste streams

The Berrymans application demonstrates another important capability: processing glass and PVB at high throughput.

This flexibility is one of the reasons mobile shredders can be valuable to recycling businesses dealing with changing material streams.

Designed for Reliable Operation

The Urraco 75 uses a powerful engine and a three-circuit cooling system designed to support the engine, hydraulics and charge air.

The cooling system helps maintain reliable operation, particularly in demanding and dusty processing environments.

The machine also incorporates hydraulic reversing features that help deal with difficult material and protect the cutting system.

This combination of robust mechanical construction and intelligent machine control helps the Urraco operate effectively across demanding applications.

Mobile Shredding Without Compromising Performance

There can sometimes be a perception that mobile equipment means compromising on processing capability.

The Berrymans Urraco 75DK demonstrates that this doesn’t have to be the case.

The machine combines:

High throughput
Approximately 180 tonnes per hour in the Berrymans application.

Long-term performance
More than 100,000 tonnes processed since 2016.

Mobility
Tracked chassis technology provides manoeuvrability on site.

Versatility
The Urraco can be configured for a wide variety of difficult waste streams.

Serviceability
Planned maintenance and specialist engineering support help keep the machine operating reliably.

The Importance of Shredder Maintenance

Even the most robust industrial shredder requires maintenance.

The Berrymans installation demonstrates why.

After processing more than 100,000 tonnes, the Urraco 75DK required specialist work to its shaft and side cones.

Rather than waiting for a major failure, the machine was brought to Mach Tech for the necessary engineering work.

This is exactly the philosophy behind preventative maintenance:

Inspect → Identify Wear → Repair → Return to Production

Rather than:

Failure → Emergency Repair → Extended Downtime → Lost Production

For high-throughput recycling businesses, the difference can be significant.

Mach Tech Services: Urraco Support in the UK & Ireland

Mach Tech Services is the sole UK and Ireland distributor for Lindner Recyclingtech shredders.

We don’t just supply shredding equipment.

We provide ongoing support throughout the working life of the machine.

Our services include:

• Machine installation
• Commissioning
• Preventative maintenance
• Emergency breakdown repairs
• Shredder servicing
• Shaft replacement
• Knife gapping
• Wear-part replacement
• Precision engineering
• Welding
• Hardfacing
• Full shredder rebuilds

Our engineers work with customers to keep their equipment performing at its best.

We also hold more than £1 million of spare and wear parts in stock, helping customers access critical components quickly when they need them.

Why Genuine Shredder Parts Matter

When a machine is processing hundreds of tonnes of material per hour, components need to perform.

Using the correct replacement parts can help maintain:

• Cutting performance
• Machine reliability
• Throughput
• Component life
• Safety
• Overall machine efficiency

Mach Tech’s extensive parts stock means customers don’t necessarily have to wait weeks for critical components to arrive.

More than £1 million of spare and wear parts are held in stock, with many parts available for rapid dispatch.

That matters when your shredder is central to your operation.

The Lindner Urraco 75DK: Proven in the Real World

The Berrymans case study is ultimately about more than a machine.

It’s about long-term performance.

A shredder purchased in 2016 has processed more than 100,000 tonnes and continues to handle demanding glass and PVB processing at high throughput.

The combination of:

Lindner engineering + planned maintenance + Mach Tech support

helps keep the machine productive year after year.

That’s the real value of investing in quality shredding equipment.

Looking for a Mobile Industrial Shredder?

If you’re considering a mobile industrial shredder for glass, PVB, waste wood, commercial waste, light scrap or another challenging material stream, choosing the right machine configuration is essential.

Mach Tech can assess:

• Your material
• Required throughput
• Desired output size
• Site requirements
• Mobility requirements
• Existing processing equipment
• Maintenance requirements

We’ll then help identify the most appropriate Lindner solution for your application.

Speak to the Mach Tech team today.

📞 01706 838246
✉️ sales@machtechservices.com

Frequently Asked Questions

What is the Lindner Urraco 75DK?

The Lindner Urraco 75DK is a tracked mobile twin-shaft industrial shredder designed for high-performance processing of difficult waste materials. It combines a compact design with a heavy-duty tracked chassis for increased mobility on site.

What materials can the Urraco 75DK shred?

Depending on its shaft configuration, the Urraco 75 can process materials including waste wood, commercial and municipal waste, construction waste, bulky waste, light scrap, aluminium and other challenging materials.

Can the Urraco 75DK shred glass?

Yes. The Berrymans case study demonstrates the machine processing glass plates and PVB, with Mach Tech reporting approximately 180 tonnes per hour in this application.

How much material has the Berrymans Urraco 75DK processed?

The Urraco 75DK has processed more than 100,000 tonnes since Berrymans purchased the machine in 2016.

What throughput can the Urraco 75DK achieve?

Throughput depends on the material, configuration and operating conditions. In the Berrymans application, Mach Tech reports approximately 180 tonnes per hour processing glass plates and PVB.

What is the difference between the Urraco 75D and 75DK?

The key difference is the chassis configuration. The Urraco 75DK uses a heavy tracked chassis for enhanced manoeuvrability on site, while the Urraco 75D can be configured with a wheel axle and tow bar for hook-lift transport.

Is the Urraco 75DK suitable for waste wood?

Yes. The Urraco 75 is designed for a range of waste-processing applications, including waste wood. Lindner has also developed specialised Urraco configurations for producing defined waste wood fractions.

How often should a Urraco shredder be serviced?

Service intervals depend on the material, operating conditions and machine configuration. In the Berrymans application, the machine was serviced by Mach Tech every 500 operating hours, with the Urraco changed every 250 hours under contract.

Can Mach Tech maintain Lindner Urraco shredders?

Yes. Mach Tech provides servicing, preventative maintenance, repairs, shaft work, wear-part replacement, precision engineering and other specialist support for Lindner shredders.

Does Mach Tech supply Urraco spare parts?

Yes. Mach Tech holds more than £1 million of spare and wear parts in stock and supports customers with genuine components and engineering assistance.