Lindner Micromat Shredder: A Versatile Solution for Demanding Recycling Applications

Choosing the right industrial shredder is about more than simply finding a machine that can reduce material in size.

The right machine needs to match the application, deliver the required throughput, produce a consistent output and remain reliable over years of operation.

The Lindner Micromat shredder has been designed to do exactly that.

As part of Lindner’s universal shredding range, the Micromat can be configured for a wide variety of applications, including:

• Paper and cardboard
• Waste wood
• Plastics
• Plastic film
• Carpet
• Textiles
• Secure document destruction
• Production waste
• Recycling materials

Its flexible configuration makes the Lindner Micromat shredder a strong option for businesses looking for a versatile, efficient and reliable industrial shredding solution.

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What Is the Lindner Micromat?

The Lindner Micromat is a single-shaft universal shredder designed for applications where controlled size reduction and consistent output are important.

The machine sits between heavy-duty primary shredders and high-performance secondary shredders, making it suitable for businesses that do not necessarily require the highest possible throughput but still need dependable performance and a specific output fraction.

The Micromat can be configured to suit individual materials and processing requirements.

This flexibility is one of its biggest advantages.

Rather than a one-size-fits-all approach, the machine can be adapted around:

• Material type
• Required throughput
• Required output size
• Rotor configuration
• Drive configuration
• Operating requirements

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A Universal Shredder for Multiple Applications

One of the main strengths of the Lindner Micromat shredder is its versatility.

Different industries generate very different waste streams, and the Micromat has been used across a range of recycling applications.

These include:

Paper and Cardboard

The Micromat can reduce paper and cardboard into a controlled output suitable for recycling or further processing.

Plastics

Different rotor, knife and screen configurations can be selected to suit plastics recycling applications.

Plastic Film

Lightweight and flexible materials can create challenges for shredding equipment. The right configuration is essential for maintaining consistent material flow.

Waste Wood

Wood waste can be processed into a controlled fraction for downstream recycling or recovery.

Carpet and Textiles

The Micromat has been successfully installed for carpet processing, including demanding continuous production environments.

Secure Document Destruction

The machine has also been used in high-security document destruction applications where material must be reduced to a controlled size.

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Real-World Micromat Performance

The best indication of a shredder’s capabilities is seeing it working in a real application.

The original Mach Tech article includes several customer examples showing how the Micromat has been used across different industries.

These applications demonstrate just how versatile the machine can be.

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Secure Document Destruction with the Micromat 2000

Mach Tech supplied a Lindner Micromat 2000 to a secure document destruction business in Cambridgeshire.

The Micromat’s single-shaft design and screen system allowed material to be processed to a controlled size suitable for secure destruction and subsequent recycling.

The original case study reported that approximately 95% of the output was smaller than a postage stamp in the application described.

The machine was used to process materials including:

• Paper
• Hard drives
• Folders
• Floppy disks
• Other confidential materials

The article also reported throughput of up to 12 tonnes per hour for the application described.

This demonstrates how the Micromat can provide both material security and high processing capacity when correctly configured.

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Supporting Secure Data Destruction

Mach Tech also supplied a Micromat 2000 to Russell Richardson & Sons Ltd for secure document destruction.

The customer was experiencing increasing demand and required additional processing capacity.

According to the original case study, the Micromat achieved an average shredding performance of approximately 6 tonnes per hour, exceeding the combined capacity of the systems previously used by the business.

The machine was processing input material with a density of around 200 kg/m³, moisture content below 15% and sizes of up to approximately 1m² in the application described.

For secure destruction businesses, increased throughput can help operators keep pace with growing volumes while maintaining the required level of material reduction.

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Carpet Recycling with the Micromat 2500

The Lindner Micromat shredder has also been used in the equestrian surfacing industry.

Mach Tech supplied a Micromat 2500 to Equestrian Surfaces Ltd in Burnley, where the machine was used to process full-size pieces of carpet into approximately 30 mm fibre.

The customer reported that the machine could operate throughout a 12-hour shift and, on occasion, for up to 24 hours continuously.

In the application described, the Micromat produced approximately 2 tonnes per hour, or around 20 tonnes during a 12-hour shift.

This is an excellent example of how the Micromat can be configured around a specialist recycling application.

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High-Speed or Low-Speed Shredding

The Micromat can be configured with different drive options depending on the application.

According to the original Mach Tech article, configurations included:

High-Speed Configuration

Approximately 265 RPM with a belt drive system.

Low-Speed Configuration

Approximately 90 RPM with a gearbox drive.

The most suitable option depends on the material, throughput requirements and desired output.

This flexibility allows the Micromat to be adapted to different processing applications rather than forcing every material through the same operating configuration.

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Controlled and Consistent Output

For many recycling applications, the final particle size is just as important as throughput.

The Micromat uses a screen system to control the output fraction.

For example, screen selection can influence the final particle size depending on the rotor speed and material characteristics.

This allows the shredder to be configured for specific downstream processes.

The original article explains that the higher-speed configuration can produce a smaller output fraction than the nominal screen size because more rotor surface area interacts with the material.

The correct screen configuration should therefore always be selected based on:

• Material type
• Required output size
• Rotor speed
• Throughput requirements
• Downstream processing

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Fast and Simple Screen Changes

Changing machine configuration should not mean extended downtime.

The Micromat uses modular screen panels designed to make screen changes quicker and easier.

According to the original article, a screen change can take approximately 20 minutes, depending on the configuration and operating conditions.

The modular design means operators can remove individual sections rather than lifting out one large screen.

This can help reduce maintenance time and make it easier to adapt the machine to changing production requirements.

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Gravity-Fed Material Processing

Another key feature of the Lindner Micromat shredder is its gravity-fed material infeed system.

Material travels vertically towards the rotor with assistance from the hydraulic pusher.

The original article highlights this as an advantage in applications where material can otherwise become trapped underneath horizontal pushing systems.

Efficient material feeding is essential to maintaining consistent throughput.

The feeding system needs to:

• Present material effectively to the rotor
• Maintain consistent processing
• Reduce unnecessary blockages
• Support efficient shredding
• Adapt to changing material characteristics

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Designed for Easier Maintenance

Industrial shredders operate in demanding environments, so maintenance access is an important consideration.

The Micromat has been designed to provide access to the rotor and cutting system, helping engineers carry out inspections and maintenance efficiently.

Key features highlighted in the original article include:

• Easy access to the rotor
• Maintenance-friendly cutting system
• Modular screen panels
• Adjustable cutter and counter-knife gap
• Safety clutch protection

These features can help reduce the time required for routine maintenance and machine adjustments.

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Adjustable Knife Gapping for Consistent Output

Correct knife gapping is an important part of shredder performance.

The Micromat allows the gap between the rotating cutters and counter-knife to be adjusted.

Maintaining the correct gap can help produce a more consistent output and support efficient cutting performance.

Regular inspection and fine-tuning are important because wear can gradually affect:

• Output consistency
• Throughput
• Energy consumption
• Cutting performance

Mach Tech engineers can support customers with knife inspection, gapping and the replacement of worn components.

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Step Knife Cutting Technology

The Micromat uses a step knife cutting system designed to support efficient material processing.

The cutting system helps reduce the energy required during shredding while maintaining the controlled reduction of material.

The correct knife configuration will depend on the application.

Different materials behave differently inside the cutting chamber, which is why machine specification is an important part of selecting the right shredder.

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Safety Protection for Unexpected Materials

Mixed waste streams can contain unexpected contaminants.

The Micromat incorporates a safety clutch designed to disengage from the rotor if unsuitable tramp material enters the cutting chamber.

This helps protect the machine’s drivetrain from excessive loads and potential damage.

Protecting critical components is important because unexpected contaminants can result in:

• Machine stoppages
• Component damage
• Lost production
• Increased maintenance costs

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Choosing the Right Micromat Configuration

There is no single Micromat configuration that is right for every application.

Before selecting a machine, it is important to understand:

What material is being processed?

Paper, plastics, wood, carpet and textiles all behave differently.

What throughput is required?

The required tonnes per hour will influence the appropriate machine size and configuration.

What output size is needed?

Screen and rotor selection can affect the final fraction.

How many hours will the machine operate?

A machine operating continuously may require a different configuration to one used intermittently.

What happens to the material next?

The downstream recycling or processing system should influence the required output.

Mach Tech can assess these factors to help identify the most appropriate Lindner Micromat shredder for the application.

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More Than Just a Shredder Supplier

Selecting the right machine is only the first stage.

Mach Tech provides support throughout the working life of shredding equipment, including:

• Application assessments
• Machine demonstrations
• Installation
• Commissioning
• Operator training
• Preventative maintenance
• Breakdown support
• Knife gapping and fine-tuning
• Wear-part replacement
• Precision engineering
• Welding
• Hardfacing
• Full shredder rebuilds

Our engineers work with customers to help maximise machine availability and long-term performance.

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Fast Access to Spare and Wear Parts

When a shredder requires replacement parts, speed matters.

Every hour of downtime can affect throughput, labour costs and customer commitments.

Mach Tech holds over £1 million worth of spare and wear parts in stock, ready to support customers when components are needed.

Many parts can be dispatched the same day, helping reduce unnecessary downtime and get machines back into operation as quickly as possible.

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Why Choose the Lindner Micromat Shredder?

The Lindner Micromat shredder offers a combination of versatility, controlled output and application-specific configuration.

It has been successfully used across industries including:

• Secure document destruction
• Carpet recycling
• Paper and cardboard recycling
• Plastics recycling
• Waste wood processing
• Textile processing
• General industrial waste

With high-speed and low-speed configurations, modular screens, adjustable cutting gaps and maintenance-friendly design, the Micromat can be adapted to a wide variety of processing requirements.

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Mach Tech Services, Your Lindner Shredder Partner

Mach Tech Services is the sole distributor of Lindner Recyclingtech shredders in the UK and Ireland.

We supply industrial shredding equipment for a wide range of applications, supported by experienced engineers and comprehensive after-sales support.

Whether you are processing plastics, paper, wood, carpet, textiles or confidential materials, we can help identify the right solution for your operation.

Call Mach Tech Services on 01706 838246
Email sales@machtechservices.com

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Frequently Asked Questions

What is a Lindner Micromat shredder?

The Lindner Micromat is a single-shaft universal shredder designed for a wide range of recycling and waste-processing applications.

What materials can the Micromat shred?

The Micromat can be configured for materials including paper, cardboard, plastics, plastic film, wood, carpet, textiles and confidential materials.

Is the Micromat suitable for secure document destruction?

Yes. Mach Tech has supplied Micromat 2000 shredders for secure document destruction applications, including installations processing confidential documents and other storage materials.

How much material can a Micromat shred?

Throughput depends on the material and machine configuration. The original case studies include examples ranging from approximately 2 tonnes per hour for carpet processing to around 6 tonnes per hour in a secure document destruction application.

Can the Micromat process carpet?

Yes. A Micromat 2500 supplied for an equestrian surfacing application processed full-size carpet into approximately 30 mm fibre at around 2 tonnes per hour in the application described.

Is the Micromat available in high-speed and low-speed configurations?

Yes. The original article describes high-speed configurations of approximately 265 RPM and gearbox-driven configurations of approximately 90 RPM.

Are Micromat screens easy to change?

The Micromat uses modular screen panels designed to make changing screens quicker and easier. The original article states that a screen change can take approximately 20 minutes.

Can the Micromat produce a specific output size?

Yes. Screen selection and machine configuration can be used to control the output fraction, depending on the material and processing requirements.

Does Mach Tech provide Micromat servicing?

Yes. Mach Tech provides installation, preventative maintenance, engineering support, knife replacement, gapping, repairs and machine rebuilds.

Does Mach Tech stock spare parts?

Yes. Mach Tech holds over £1 million worth of spare and wear parts in stock, with many components available for same-day dispatch.